Manufacturers in the heavy equipment and agricultural machinery space face ongoing challenges when moving oversized, high-value components through production and assembly. To support safe, efficient material flow, Plymouth Industries recently designed and fabricated a custom cart tailored for transporting large exterior body panels within a high-volume manufacturing environment.
This custom solution highlights Plymouth Industries’ expertise in industrial carts, custom material handling equipment, and heavy-duty fabrication for demanding production operations.
Built for Oversized and High-Capacity Loads
The cart was engineered to securely transport large parts commonly used in off-road and agricultural equipment manufacturing. The material-handling cart features a long, wide deck designed to accommodate substantial part dimensions while maintaining controlled clearances to protect finished surfaces.
Key design characteristics include:
- Extended deck platform to support large assemblies
- Heavy-duty welded steel construction for durability and long service life
- Trapped caster tube weldment to enhance structural rigidity
- High-capacity industrial casters rated for demanding plant environments
- Integrated tow bar with floor lock for controlled movement and staging
This configuration allows operators to safely move heavy components between fabrication, paint, and assembly areas without risking part damage or workflow disruption.
Optimized for Manufacturing Efficiency and Safety
In high-throughput facilities, material-handling carts must do more than move parts; they must also improve efficiency and reduce risk. This cart was designed with operator ergonomics, load stability, and repeatable positioning in mind.
The low-profile deck minimizes lift height, while the rigid frame prevents flex during transport. Swivel and rigid casters provide smooth maneuverability through tight aisles, supporting lean manufacturing and just-in-time workflows.
By using a custom cart solution instead of off-the-shelf equipment, the manufacturer gained better part protection, improved internal logistics, and reduced handling time.
Custom Industrial Carts Built to Your Application
Every manufacturing operation is different, and standard carts rarely meet the needs of oversized or high-value components. Plymouth Industries specializes in designing and fabricating custom steel carts, WIP carts, and material handling solutions engineered to exact part dimensions, load requirements, and facility constraints.
From concept and CAD design to fabrication and finishing, each cart is built to integrate seamlessly into existing production systems.
Let’s Design a Cart That Fits Your Operation
If your facility handles large, heavy, or delicate components, a custom cart or industrial cart may be the right solution. Contact Plymouth Industries today to discuss your application and discover how a purpose-built material handling system can improve safety, efficiency, and throughput across your operation.
