Steel Rack Modification Services

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At Plymouth Industries, we understand the importance of optimizing your material handling equipment and reusable shipping racks. Two key components of a well-functioning manufacturing operation are the material handling and logistics systems, and well purposed carts and racks are integral parts of these systems. However, sometimes the existing rack or cart configuration might not be suitable for your current needs. This scenario is where rack modification can benefit your company the most.

What is Rack Modification?

Rack/cart modification is the process of customizing an existing configuration to fit your specific needs. It involves altering the height, width, depth, and weight capacity of the racks to accommodate your unique products and storage requirements. Rack modification can also include the addition of specialized features, such as labeling systems, dividers, and dunnage, to enhance safety, organization, and efficiency.

Types of Rack Modification

There are several types of rack modification that can be done to tailor the standard rack configuration to fit your specific needs. Some of the most common types of rack modification include:

Height Modification – Altering the height of the racks to fit your height restrictions or to accommodate larger or smaller products.
Depth Modification – Modifying the depth of the racks to fit your products more snugly, maximizing your storage capacity and product safety.
Weight Capacity Modification – Modifying the racks to support heavier or lighter loads, depending on your specific requirements.
Specialized Features Modification – Adding specialized features such as labeling systems, dividers, and dunnage, to enhance organization and efficiency.
Configuration Modification – Altering the configuration of the racks to optimize your material handling equipment and workflow, such as adding extra levels or changing the position of the rack components.

Benefits of Rack Modification

Increased Efficiency

Modification allows you to optimize your material handling equipment by tailoring the racks or carts to fit your products. By making sure that every inch of your warehouse or shipping container is utilized effectively, you can increase your storage capacity, reduce clutter, and streamline your picking and packing process.

Improved Safety

Existing racks may not be able to handle heavy or oddly-shaped items, which can result in accidents and injuries. With rack modification, you can ensure that your racks are specifically designed to support your products safely. This reduces the risk of damage to your products and minimizes the chances of accidents in your facility.

Cost Savings

Rack modification is a cost-effective alternative to purchasing entirely new racks. By customizing your existing racks, you can avoid the expense of purchasing new equipment and save money in the long run.

Enhanced Organization

Rack modification allows you to add features such as labeling systems, dividers, and dunnage, which can help you organize your products and streamline your workflow. By improving organization, you can increase efficiency and reduce the time it takes to locate and retrieve products or in process materials.

The Rack Modification Process

At Plymouth Industries, we follow a detailed process to ensure that your rack modification is completed to the highest standard:

1. Consultation

We begin with a consultation to understand your specific requirements and objectives. Our experienced team will work with you to identify the best rack modification solution.

2. Custom Design

Based on the consultation, we will create a custom design that meets your specific needs. This design will take into account the height, width, depth, weight capacity, and any other features you require.

3. Fabrication

Once the design is finalized, our expert fabrication team will begin the modification process. They will install or modify the components and features according to the custom design, ensuring that the racks or cart operate correctly and safely.

4. Testing and Quality Control

Before delivering the modified racks or carts, we conduct a thorough testing and quality control process. We ensure the racks are stable, secure, and can support the weight of your products or materials.

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