Thermoform Shipping Racks

Plymouth Industries, Inc. is a leading designer and manufacturer of hybrid Uni-Pak thermoform shipping racks and storage racks.

Provide superior end-to-end protection during transport. Hybrid steel thermoform shipping racks are Unipak bases interlocked with a steel insert.  This unique material handling solution is customizable, lightweight, durable, returnable, and stackable.

Thermoform dunnage racks protect payloads by securing components and preventing loads from shifting. Our load-bearing packaging solution is designed to encapsulate cargo by creating a protective barrier to movement and jostling forces.  Hybrid steel/thermoform dunnage racks create long-term cost savings through reusability, product cleanliness, and damage prevention.

Benefits:

• Customization – Steel inserts and thermoform tops/bases are custom-designed to protect and hold specific product(s).
• Lifetime Durability – Steel inserts will last an entire product lifecycle, where cardboard or plastic inserts and sleeves provide a limited number of uses.  
• Heavy-Duty – Steel inserts increase structural integrity allowing for heavier loads and secure stackability.
• Lightweight – Uni-Pak thermoform plastic bases and tops coupled with thin steel sleeve construction provide a lightweight structurally strong shipping rack or storage rack solution. 
• Turnaround – Readily available Uni-Pak bases combined with decreased thickness in steel raw materials create manufacturing efficiencies.  This means reduced turnaround times from concept to completion.
• Security – Custom-designed and manufactured hybrid steel and thermoform shipping racks firmly secure and protect high-value products and components.  A perfect solution when minor shipping damage is not an acceptable outcome.

Options:

• Dunnage Options
• Collapsible – thermoform shipping racks can be collapsed down to 33% of fully loaded size for return shipping

Thermoforming Shipping Rack Use Cases

• Automotive
• Utility Terrain Vehicles (UTV)
• Doors
• Windows
• Radiators

Our Competitive Edge

Plymouth Industries, Inc. is a multifaceted custom engineering and fabrication company. We design and build creative products and fabrications that provide effective material handling solutions.

Customers need confidential handling of high-value, delicate or sensitive products, and they trust us as an extension of their team. Our hybrid Uni-Pak thermoform shipping racks and storage racks solutions require a deep understanding of customer products so our creations minimize risk, cost, and errors. 

The Plymouth Industries’ process is simple.  First, consistently exceed customer expectations through creative cost-saving design solutions. Second, leverage cost-competitive manufacturing by utilizing cutting-edge technology paired with a highly trained and motivated workforce. Plymouth Industries, Inc. operates with the highest sense of integrity and protects our customers’ intellectual property.  We are Creative, Confidential, and Competitive.