Custom Cassette Drawer Rack for Heavy-Duty Industrial Storage
Efficient material handling plays a critical role in industries that manage large fabricated components, long materials, or rotation-based parts storage. Plymouth Industries recently designed and fabricated a custom cassette drawer rack system for a leading North American rail transportation provider, an organization that requires reliable, high-capacity industrial storage that seamlessly integrates into its maintenance and production operations.
This project highlights our ongoing commitment to building heavy-duty steel storage racks engineered for demanding environments. The final rack system provides safe, organized, and easy access to high-volume materials while improving workflow efficiency and reducing equipment handling risks.
Engineered for High-Capacity Industrial Storage
The cassette drawer rack features:
- Multiple full-length sliding drawers are designed to handle substantial weight loads
- Heavy-duty steel construction, fully welded for structural integrity
- Roller-assisted drawer movement for smooth operation under load
- Lock-in/lock-out safety positions to ensure safe access by operators
- Powder-coated finish for long-term durability in industrial environments
These design elements make the system ideal for storing long, heavy, or awkward items that traditional pallet racking cannot safely or efficiently accommodate. The drawer tracks and roller assemblies, visible in the attached project images, allow operators to access loaded drawers with minimal effort. The rack also includes clearly labeled safety markings such as pinch-point warnings and maximum load indicators, supporting OSHA-aligned best practices.
Benefits for Rail, Manufacturing, and Maintenance Operations
Industries such as rail transportation, metal fabrication, and large-scale manufacturing benefit greatly from custom industrial rack systems. This solution provides several key advantages:
- Improved Material Accessibility
Each cassette tray extends fully, allowing operators to load and unload materials without reaching into confined spaces. - Increased Floor Space Efficiency
Vertical storage reduces footprint while maximizing capacity, an essential advantage for facilities managing long components or multiple material types. - Safer Handling and Reduced Damage
Instead of stacking materials or using multi-step handling processes, parts remain organized, protected, and securely supported within the rack. - Custom Fit for Specialized Workflows
Every rack we build is engineered around the customer’s material sizes, handling method, forklift clearances, and load requirements.
Built for Demanding Environments
The rail transportation industry requires storage solutions capable of supporting heavy steel components, maintaining organization in repair facilities, and improving material flow. This cassette drawer rack was designed specifically to meet those needs through:
- High load-capacity drawer frames
- Reinforced cross-members for rigidity
- Serviceable roller assemblies for longevity
- Consistent alignment tolerances and smooth travel
The result is a reliable, scalable storage solution that integrates cleanly into the customer’s existing workflow.
Why Companies Choose Plymouth Industries
At Plymouth Industries, we specialize in custom material-handling equipment, steel rack systems, WIP carts, and industrial fabrication solutions tailored to the exact requirements of each operation. Our engineering and fabrication teams develop solutions that withstand daily heavy use and help organizations streamline production.
Whether you’re in rail, automotive, aerospace, metals manufacturing, or industrial maintenance, our team designs with real-world practicality in mind, ensuring every rack, cart, or handling system supports productivity and safety.
Ready to Improve Your Material Handling System?
If your operation requires custom steel storage racks, cassette drawer systems, or specialized material-handling equipment, our engineering team can design a solution built around your exact workflow.
Contact Plymouth Industries today to discuss a custom rack or storage system that supports your production needs.
