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You are here: Home / Custom Returnable Shipping Racks – Returnable Dunnage / Thermoform Shipping Racks

Thermoform Shipping Racks

Uni Pak Thermoform Shipping Rack with Steel Insert (Open View #2)

Plymouth Industries, Inc. is a leading designer and manufacturer of hybrid Uni-Pak thermoform shipping racks and storage racks.

Provide superior end-to-end protection during transport. Hybrid steel thermoform shipping racks are Unipak bases interlocked with a steel insert.  This unique material handling solution is customizable, lightweight, durable, returnable, and stackable.

Thermoform dunnage racks protect payloads by securing components and preventing loads from shifting. Our load-bearing packaging solution is designed to encapsulate cargo by creating a protective barrier to movement and jostling forces.  Hybrid steel/thermoform dunnage racks create long-term cost savings through reusability, product cleanliness, and damage prevention.

Benefits:

  • Customization - Steel inserts and thermoform tops/bases are custom-designed to protect and hold specific product(s).
  • Lifetime Durability - Steel inserts will last an entire product lifecycle, where cardboard or plastic inserts and sleeves provide a limited number of uses.  
  • Heavy-Duty - Steel inserts increase structural integrity allowing for heavier loads and secure stackability.
  • Lightweight - Uni-Pak thermoform plastic bases and tops coupled with thin steel sleeve construction provide a lightweight structurally strong shipping rack or storage rack solution.
  • Turnaround - Readily available Uni-Pak bases combined with decreased thickness in steel raw materials create manufacturing efficiencies.  This means reduced turnaround times from concept to completion.
  • Security - Custom-designed and manufactured hybrid steel and thermoform shipping racks firmly secure and protect high-value products and components.  A perfect solution when minor shipping damage is not an acceptable outcome.

Options:

  • Dunnage Options
  • Collapsible - thermoform shipping racks can be collapsed down to 33% of fully loaded size for return shipping

Thermoforming Shipping Rack Use Cases

  • Automotive
  • Utility Terrain Vehicles (UTV)
  • Doors
  • Windows
  • Radiators
Uni Pak Thermoform Shipping Rack with Steel Insert
Uni Pak Thermoform Shipping Rack with Steel Insert
Uni Pak Thermoform Shipping Rack with Steel Insert

Our Competitive Edge

Plymouth Industries, Inc. is a multifaceted custom engineering and fabrication company. We design and build creative products and fabrications that provide effective material handling solutions.

Customers need confidential handling of high-value, delicate or sensitive products, and they trust us as an extension of their team. Our hybrid Uni-Pak thermoform shipping racks and storage racks solutions require a deep understanding of customer products so our creations minimize risk, cost, and errors.

The Plymouth Industries' process is simple.  First, consistently exceed customer expectations through creative cost-saving design solutions. Second, leverage cost-competitive manufacturing by utilizing cutting-edge technology paired with a highly trained and motivated workforce. Plymouth Industries, Inc. operates with the highest sense of integrity and protects our customers’ intellectual property.  We are Creative, Confidential, and Competitive.

Request a Quote

Plymouth Industries, Inc. stands behind our products and guarantees all workmanship. We only use high-grade materials and components, and believe a partnership with you will achieve more effective and efficient solutions. We look forward to the opportunity to work together soon.

Request Quote

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Plymouth Industries P Logo - Material Handling and Industrial Automation

1919 County Road C
Plymouth, WI 53073

phone: (920) 892-2223
fax: (920) 892-7500
email: info@plyind.com

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Plymouth Industries LogoLogo Header Menu
  • About
    • Careers
    • About Plymouth Industries
    • News
    • Our Team
    • Our Value
  • Capabilities
    • Engineering and Design
    • Prototyping
    • Cut/Saw
    • Laser Cutting
    • CNC Machining
    • Fabrication/Welding
    • Production Welding
    • Finishing
    • Paint Finish
    • Dunnage
    • Assembly
    • Quality Control
  • Carts
    • Adjustable Shelf Carts
    • Barrel Drum Dolly – Hand Truck
    • Core and Tube Carts
    • In-Process Carts
    • Mother/Daughter Carts
    • Oven Carts
    • Parts Bins and Rigid Containers
    • Picking Carts
    • Swivel Carts
    • Tilt Carts
    • Tugger Carts (push or pull)
    • Utility Carts
    • Work In Progress (WIP) Carts
    • Repair, Refurbishing & Modification
  • Racks
    • Automotive Racks
    • Coil Racks
    • Core/Tube Rack
    • Core/Tube Stack Rack
    • Industrial Shipping Racks
    • Picking Cage
    • Pin Racks
    • Radiator Shipping Racks
    • Shipping Racks
    • Stack Racks
    • Steel Pallets
    • Thermoform Shipping Racks
    • Wire Baskets
  • Industrial Automation
    • Carton Scissor Lift Table
    • Machine Building
    • Minimum Contact Disc Conveyor
  • Lifting Devices
  • Fabrication
    • Aluminum Fabrication
    • Carbon Steel Fabrication
    • Stainless Steel Fabrication
    • Repair, Refurbishing & Modification
    • Rack Repair
    • Rack Modification
    • Rack Fleet Refurb
  • Products
    • Bar Stock Storage Rack
    • Barrier Guarding
    • Driveway Barrier Gates
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    • MaxStax Stack Racks
    • Rack Post Protector
    • Steel Roll-Out Storage Racks
    • Steel Storage Rack Systems
  • Government
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  • Contact Us
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