In industrial environments, maintaining efficient workflow and minimizing downtime are top priorities. A global technology manufacturer recently partnered with Plymouth Industries to improve work-in-process (WIP) material handling on the production floor. The solution: a custom-designed Component Vertical Kanban Work-in-Process Cart, purpose-built to support organized and ergonomic inventory flow.
Built for High-Mix Assembly Environments
This Vertical Kanban Cart was engineered to meet the needs of a high-volume, mixed-model assembly operation. Designed to accommodate unique components, the cart supports lean manufacturing principles by keeping parts visible, accessible, and ready for use at the point of need.
Key Features and Specifications
- Component Capacity: Designated slots for part staging
- Construction: Durable carbon steel frame ensures longevity in high-use environments
- Organization: Three replaceable HDPE shelves provide clear part separation
- Mobility: Heavy-duty casters allow for easy movement throughout the facility
- Flow Efficiency: Integrated roller holders allow smooth part retrieval from both sides
- Ergonomics: A vertical format improves part visibility and reduces bending or overreaching
- Safety and Durability: Protective tape is applied under the lower dividers to prevent surface wear
Designed and Remanufactured to Evolve with Your Process
This project involved refining and enhancing a prototype cart to meet production requirements. Key improvements included switching from foam dunnage to high-density plastic plates for durability and hygiene, and relocating roller holders to improve access from the operator side.
The result? A more robust, ergonomic, and adaptable work-in-progress cart that enhances line-side component delivery and supports a kanban-based replenishment system.
Ideal for Industrial Automation
The Component Vertical Kanban Cart is well-suited for OEMs in automation and robotics, where precise part organization and quick access are critical for maintaining production uptime.
Let’s Build Your Next Custom Cart
At Plymouth Industries, we design and fabricate custom kanban carts, WIP carts, and material handling solutions tailored to your facility and product mix. Whether you’re reworking a prototype or building from scratch, our team delivers solutions that perform.
Contact us today to learn how we can support your manufacturing efficiency.
