Innovative Work-In-Process Rack Designed for Aerospace Manufacturing
Plymouth Industries recently engineered and fabricated a custom Work-In-Process (WIP) Rack solution for a leading aerospace manufacturer known for its cutting-edge advancements in launch systems and high-precision component production. This rack was designed to meet the demanding requirements of aerospace component handling, ensuring efficiency, safety, and precision throughout complex assembly processes.
Purpose-Built for Complex Component Flow
In the aerospace industry, every second and every millimeter of precision matters. The WIP Rack was developed to streamline work-in-process storage and transport, integrating adjustability and ergonomic design to handle a variety of components across different production stages.
Engineered for high-volume environments, the rack enhances lean manufacturing workflows by improving accessibility, organization, and protection of valuable parts during fabrication and assembly. The system allows operators to quickly slide, secure, and access parts with minimal downtime, reducing manual handling and the potential for damage.
Custom-Engineered Features for Maximum Flexibility
The rack is built around Plymouth Industries’ core principle of custom fabrication with precision engineering. Every detail from the heavy-duty welded steel frame to the modular slide mechanisms was designed to provide maximum adaptability while ensuring durability under demanding use.
Key features include:
- Adjustable shelving and sliding trays to accommodate variable component geometries.
- Powder-coated finish for corrosion resistance and long service life.
- Heavy-duty casters and ergonomic handles for smooth mobility between workstations.
- Optimized load capacity to handle dense or irregularly shaped aerospace parts.
This configuration supports visual workflow control and space optimization, both of which are essential to high-mix, low-volume aerospace manufacturing.
Supporting High-Precision Industries
While this specific solution was developed for an aerospace application, Plymouth Industries’ expertise extends across sectors, including automotive, defense, and industrial automation. Each custom WIP rack is designed and fabricated in our Wisconsin-based facility, ensuring quality control throughout the entire process, from concept to completion.
By combining in-house engineering, CNC fabrication, and robotic welding, Plymouth Industries provides fully integrated solutions that support continuous improvement, safety, and production efficiency.
Partner with Plymouth Industries
At Plymouth Industries, we understand that no two manufacturing processes are alike. Our team specializes in custom WIP carts, shipping racks, stack racks, and material handling solutions that are purpose-built to fit your workflow and product requirements.
Ready to optimize your material handling process? Contact Plymouth Industries today to discuss your next custom rack or fabrication project.
