Custom Shipping Racks and Material Handling Solutions

Engineered to Optimize Your Material Flow

When your operation depends on efficient movement, protection, and storage of products, standard solutions fall short. Plymouth Industries delivers custom shipping racks, material handling equipment, and engineered automation solutions designed to eliminate inefficiencies, reduce damage, and improve throughput across your entire supply chain.

From custom shipping racks and returnable packaging systems to WIP carts, stack racks, and automated material flow solutions, every system is engineered to your product, your process, and your performance goals.

Plymouth Industries combines engineering, fabrication, and manufacturing expertise to take your project from concept to full production, delivering measurable improvements in efficiency, cost, and reliability.

Solve Material Flow Challenges at the Source

Material flow inefficiencies show up as:

• Bottlenecks between workstations
• Product damage during transport or storage
• Excessive labor and forklift traffic
• Poor space utilization
• High packaging and replacement costs

Instead of treating symptoms, Plymouth Industries engineers complete material handling systems that address root causes. Through engineering studies, prototyping, and real-world validation, solutions are designed to reduce risk and deliver long-term value.

Custom Shipping Racks Built for Performance

Designed Around Your Product and Process

Plymouth Industries specializes in custom shipping racks and carts that are engineered to:

• Maximize payload and shipping density
• Protect products from damage
• Reduce packaging waste
• Improve handling efficiency
• Lower total cost of ownership

Each rack is built with heavy-duty steel construction, custom dunnage, and optimized geometry to ensure safe transport and long-term durability.

Key Advantages of Custom Shipping Racks

• Returnable and reusable systems eliminate one-way packaging
• Collapsible and stackable designs reduce return freight costs
• Product-specific dunnage ensures secure positioning
• Integration with automation systems supports modern manufacturing

Returnable Packaging and Sustainable Logistics

Modern supply chains demand solutions that are both efficient and sustainable. Plymouth Industries designs returnable, collapsible, and reusable shipping racks that reduce waste and improve logistics performance.

• Lower packaging costs over time
• Reduce environmental impact
• Improve handling consistency
• Enhance supply chain visibility

Industry-Specific Material Handling Solutions

Plymouth Industries serves a wide range of industries with tailored material handling systems:

Heavy Equipment and Manufacturing

• Eliminate bottlenecks and improve throughput
• Reduce handling time and labor

Click here to learn more: See How Manufacturers Optimize Flow

RV and Recreational Vehicle Manufacturing

• Protect large, complex assemblies
• Improve line-side efficiency

Click here to learn more: Custom Solutions for RV manufacturers

Automotive and OEM Logistics

• Returnable engine racks and component handling
• High-density shipping and storage systems

Click here to learn more: OEM Shipping Rack Solutions

Retail and Fulfillment

• Efficient store transfer carts
• Improved order picking and staging

Click here to learn more: Retail Fulfillment Cart Solutions

Beyond Shipping Racks: Complete Material Handling Systems

Plymouth Industries delivers more than individual products, complete, integrated solutions designed to improve your entire operation.

Custom Carts and In-Process Handling

• WIP carts for production flow
• Picking carts for warehouse efficiency
• Tugger carts for lean material delivery

Stack Racks and Storage Systems

• Increase vertical storage capacity
• Reduce floor space requirements
• Improve inventory organization

Automation and Machine Integration

• Conveyor systems
• Robotic integration
• Custom machine building

Engineering-Driven Design Process

Every solution begins with a structured engineering approach:

1. Problem Analysis and Data Review
2. Concept Development and Design Options
3. 3D Modeling and Simulation
4. Prototype Development and Testing
5. Full-Scale Manufacturing and Deployment

This process ensures:

• Lower implementation risk
• Faster adoption
• Measurable ROI

Plymouth Industries’ in-house capabilities, from CNC machining and laser cutting to welding, finishing, and assembly, enable full control over quality, timelines, and performance.

Built for Durability, Efficiency, and ROI

Custom steel material handling solutions consistently outperform traditional alternatives:

• Long service life vs. disposable packaging
• Reduced product damage and rework
• Improved ergonomics and safety
• Lower total cost over time

Fabricated racks and carts are proven to be more cost-effective than wood or disposable packaging systems, especially in high-volume operations.

Click here to learn more: Steel Shipping Rack Advantages

Why Plymouth Industries

• Custom-engineered solutions tailored to your operation
• Full in-house design, prototyping, and manufacturing
• Welding, machining, and fabrication capabilities
• Proven experience across multiple industries
• Focus on quality, safety, and long-term value

Plymouth Industries is committed to delivering quality products, innovative technology, and creative solutions that provide a competitive advantage.

Start Optimizing Your Material Flow Today

If your operation is experiencing inefficiencies, product damage, or rising logistics costs, the right engineered solution can make an immediate impact.

Request a consultation or quote today to discover how custom shipping racks and material handling systems can improve your performance, reduce costs, and support long-term growth.